Wednesday 2 September 2015

Marine Antifouling Coatings

Some time ago I was editor of a magazine that dealt with Surface Coatings - Paints, Inks and Adhesives. I recently found some of my old editorials back and some of them I thought were worth keeping, and this site is as good a storage location as any other I can think of. So here is the first of them...

"...It has been estimated that one in three Kiwis owns or has a share in a boat. Obviously a great many of these will be trailer boats and dinghies where the use of antifouling is of little importance, but as New Zealand coatings chemists this topic should have great historical, cultural and commercial interest to us.

I have always been fascinated by James Burkes’ Connections series, and I’ll try to paraphrase his take on the importance of antifouling coatings here, before you go on to read another historic perspective in Peter Walters’ ‘Painted Memories’. James’ sequence goes something like this: Wooden ships were hugely important to European nations of the 15th & 16th Centuries as they expanded their horizons and trade gathered momentum. Ships became larger and larger as they carried more armaments, men and cargo, with some of the galleons tipping the scales at 1000 tonnes. In almost all countries except Holland, the Navy designed and built all ships, but in Holland the merchant ships were designed and built by traders, and the fluyt changed the face of maritime trade. These were narrow, long vessels with an almost flat bottom , much easier to fill effectively with cargo, and which used blocks and pulleys extensively so as to reduce the crew required. This design was soon copied across Europe with the result that seldom did vessels exceed 500 tonnes, and costs reduced with the use of pine rather than oak in the upper works.

                                      A Dutch Fluyt "Derffliger" 1675 source: static.rcgroups.net/forums/attachments

So with reduced initial costs, and lower running costs due to smaller crews the incentive to build fleets and sail the vessels more frequently grew. For a nation like England with colonies spread across the globe, this was truly a bonanza, and with a population of 5.5 million at the time, 50,000 were at sea. This boom has two parts to play in this story, the first being the drive to obtain capital to deal with financing all these voyages and the second the delayed maintenance that this drive for more voyages created, along with new marine organisms encountered in differing water temperatures.

By the end of the seventeenth century the limit for what most single investors could finance had been reached, and the stimulus for continued growth came through the registration of title to land, which came into effect at this time. So with security of title, landowners could then borrow confidently against their holdings. These loans were arranged through places that had recently opened, called coffee houses, where people gathered to exchange gossip, information on the latest imports, disasters at sea or job opportunities and well as lend money, borrow it, invest it or just spend it. One of these, The Nags Head in Cateaten Street, in 1694 became the Bank of England. Nearby in the coffee shop opened in 1688 by Edward Lloyd insurance was bought and sold – there was no point investing in a voyage if a ship went down and all the money was lost – and shipping news was read to the assembled customers. By 1700 Lloyd was publishing a list of all vessels and rating them according to their hull and equipment. He used the letters A, E, I, O, & U to indicate the soundness of the hull, and G (good), M (middling) and B (bad) to describe the equipment. Thus a ship rated AG was the best risk and UB the worst.
                                       Lloyds Coffee House Source:jacksongreencoffee.co.uk/coffee-sparks-industry

The reason for so many dodgy hulls was a mollusc called teredo navalis which lives in tropical waters and devastated the wooden hulls. The search for protection from this directly relates to the topic of this magazine. As mentioned in ‘Painted Memories’, the use of pitch and tar for the protection of ships hulls goes back to antiquity. By the eighteenth century most of this came from Scandinavia as the forests of England, France, Spain and Portugal had all become depleted for use in shipbuilding. In 1700 though, Russia went to war with Sweden-Finland and supplies dried up. All looked fine for England though, as they owned a colony that could produce as much pitch and tar as required and by the time the Baltic war ended in 1725 80% of all of England’s requirement was supplied by the American colonies. This did eventually prove unfortunate as in 1776 those colonies revolted and once again the supplies of pitch and tar dried up.

                                          Making turpentine, a solvent for pitch & tar Source: lphsdepotmuseum.org/

Now it time to introduce one of my favourite anti-heroes. Archibald Dundonald, the ninth Earl of Dundonald was a researcher into coal. He attempted to produce pitch and tar from coal through destructive distillation, which involved cooking the coal and condensing the tarry substances from the vapours produced. He poured a fortune into the venture, taking out a patent in 1781 and building a tar works in the grounds of his home with 4 kilns capable of processing 14 tonnes of coal at a time. He had to borrow heavily to finance all of this, and was happily turning out pitch and tar in large volumes when the English Admiralty made the decision to begin sheathing ships bottoms with copper. Archibald ended up dying in poverty in a Paris slum but will remain the father of coal tar chemistry and is worthy of an editorial in his own right – and I am sure that we will come across him again in a subsequent issue of ‘Brushstrokes’…

  Archibald Cochrane, 9th Earl of Dundonald Source: en.wikipedia.org/wiki/Archibald_Cochrane,_9th_Earl_of_Dundonald


The issue with copper sheathing is dealt with elsewhere in the magazine but the use of copper in various forms remains a key part of antifoulings to this day.


Indeed, the historical aspects of antifouling continues with our own Captain Cook pulling into Dusky Sound in 1773 to scrape and repair the hull of the Endeavour, and whilst there finding time to brew the first beer made on New Zealand soil. So if you are one of those Kiwis with either an interest in a boat, or a chemist involved with the formulation of coatings, at the end of a day antifouling or on the development bench, do raise a glass of the amber liquid and celebrate the completion of the circle linking us to the water and the past – boating, beer and antifouling..."

                                                            Source: blackcreekbrewery.files.wordpress.com

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